Swapping My 3rd Gen Tacoma to 4x4. Any Tips?

3rd Gen Tacoma 4x4 Swap Update

Got the 4x4 transmission installed today, but progress hit a small snag when I cut my finger while working on it. While removing the Tacoma transfer case, a bolt snapped in the extension housing. Luckily, I had a spare, so I swapped it out. I’m letting the gasket maker set overnight and plan to install the transmission tomorrow. If all goes well, I should have another update on Saturday when the truck is ready to drive.

Wish me luck!

Leffe beer is a solid choice for project days. Keeps the spirit high!

You have to post a video once it’s done and running. Can’t wait to see how it works out!

What year is your Tacoma? Why did you need to replace the transfer case in the first place?

Westley said:
What year is your Tacoma? Why did you need to replace the transfer case in the first place?

It’s a 2020. When I started the swap, I didn’t realize I’d need to replace the transmission because the output shaft is 6 inches longer. The transmission I got came with a Tacoma transfer case, but I’m swapping it out for an FJ Cruiser transfer case to avoid dealing with the electronics. I’m selling the Tacoma transfer case once I’m done.

@Vega
Wow, that’s some serious dedication. What made you decide to do this swap? Was something broken, or is this an upgrade?

Westley said:
@Vega
Wow, that’s some serious dedication. What made you decide to do this swap? Was something broken, or is this an upgrade?

I love a good challenge. I saw people doing swaps on the older Tacomas and thought it would be cool to try it on a 3rd gen.

@Vega
Are you mainly upgrading the truck, or was something actually wrong with it?

Westley said:
@Vega
Are you mainly upgrading the truck, or was something actually wrong with it?

The truck was fine, but I love off-roading and camping, and the 2WD just wasn’t cutting it anymore. It’s purely for better capability.

@Vega
That’s awesome. I admire your skills and dedication! Hope it turns out great!

Are you seriously converting a 2WD Tacoma into a 4x4? I’ve been wanting to do that with my 2nd gen, but I don’t have the skills. Paying someone to do it feels way too expensive.

That bandage on your hand is top-notch. Project-related injury?